Plastic Garbage Can Mould

Plastic Garbage Can Mould

A plastic garbage can mould is a specialized tool used in the manufacturing process of plastic garbage cans (trash bins) through injection moulding. It is a custom-designed cavity made of steel that shapes molten plastic into the desired form of a garbage can. The mould is a critical component in mass-producing durable, uniform, and high-quality plastic garbage cans.
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Description
Technical Parameters
Mould Specifications

 

Mould name

Plastic Garbage Can Mould

Can material

HDPE, plastic

Can Size

500X365X575mm

Can weight

2.5kg

Mould material for cavity &. Core

P20, 718, 2738

Mould base

P20

Injection system

Cold/Hot runner

Suitable injection machine

650T

Mould size

780X655X860mm

Mould lifetime

more than 500,000pcs

 

Advantages of Using a Plastic Garbage Can Mould

 

High Efficiency: Enables mass production of garbage cans with consistent quality.

Customization: Moulds can be designed to create garbage cans of various sizes, shapes, and features (e.g., handles, lids, or wheels).

Durability: Produces strong and long-lasting garbage cans.

Cost-Effective: Once the mould is made, the per-unit production cost is relatively low.

 

Factors to Consider When Choosing a Plastic Material

 

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Durability: For heavy-duty use, choose HDPE, PP, or ABS.

UV Resistance: For outdoor bins, HDPE and PP are ideal due to their UV stability.

Chemical Resistance: HDPE and PP are resistant to most chemicals, making them suitable for industrial use.

Cost: LDPE and HDPE are cost-effective for general-purpose bins, while ABS and PC are more expensive but offer superior performance.

Recyclability: HDPE and PP are widely recyclable, making them environmentally friendly options.

Aesthetic Requirements: ABS and PC offer better surface finishes and design flexibility for high-end products.

 

How To Make A Quality Plastic Waste Container Mould?

 

To make a quality plastic garbage can mould, you will need to follow a few steps to ensure a successful outcome. Here is a guide on how to make a quality plastic garbage can mould:

1. Design: The first step in making a quality plastic garbage can mould is to create a detailed design of the mould. The design should be precise and accurate, taking into consideration the dimensions, shape, and functionality of the garbage can. Make sure to include all necessary features such as handles, lids, and wheels in the design.

2. Material Selection: Choose a high-quality material for the mould that is durable and can withstand high temperatures and pressure. Common materials used for making plastic moulds include steel, aluminum, and pre-hardened steel.

3. Precision Machining: Use precision machining techniques to create the mould with accuracy and consistency. This will ensure that the final product is of high quality and meets the desired specifications.

4. Testing: Before producing a large batch of plastic garbage cans, it is important to test the mould to ensure that it functions correctly. Conduct rigorous testing to identify any potential issues and make necessary adjustments.

5. Production: Once the mould has been tested and proven to be functional, it is time to start production. Use high-quality plastic material to ensure that the garbage cans produced are durable and long-lasting.

6. Quality Control: Implement a quality control process to inspect each plastic garbage can produced using the mould. Check for any defects or imperfections and make necessary adjustments to the mould if needed.

By following these steps, you can create a high-quality plastic garbage can mould that produces consistent and reliable results. Always strive for excellence in design, material selection, machining, testing, production, and quality control to ensure the best possible outcome.

 

Design For Product &. Mould

 

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Why Do Plastic Garbage Can Moulds Use Hot Runner System?

 

1. Reduced Material Waste

In a cold runner system, the plastic in the runner (the channel that delivers molten plastic to the mould cavity) solidifies and is ejected with the finished product, leading to material waste.

A hot runner system keeps the plastic in the runner molten, so it can be reused in the next cycle. This significantly reduces material waste, making the process more cost-effective and environmentally friendly.

2. Reduced Cycle Time

Hot runner systems eliminate the cooling and ejection time associated with solidified runners, leading to shorter cycle times and higher production rates.

Better Product Quality

Hot runner systems provide more consistent and precise control over the temperature and flow of molten plastic.

This results in:

Fewer defects (e.g., weld lines, air traps, or incomplete filling).

Improved surface finish and dimensional accuracy of the garbage cans.

4. Design Flexibility

Hot runner systems allow for more complex mould designs, including multiple cavities and gates (entry points for molten plastic).

This flexibility is particularly useful for producing large or intricate garbage cans with consistent quality.

 

Package &. Delivery

 

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Mould Components

 

Mould Steel

6

 

Hot Runner System

7

 

Standard Parts

8

 

Why Choose Us To Be Your Mould Supplier?

 

1. Extensive Industry Experience

We have years of experience in designing and manufacturing high-quality plastic garbage can moulds. Our expertise ensures that we understand your needs and deliver solutions that meet the highest standards.

2. Advanced Technology and Equipment

We use state-of-the-art machinery, including CNC machines, EDM (Electrical Discharge Machining), and CAD/CAM software, to ensure precision and efficiency in every mould we produce.

3. Customization Capabilities

We specialize in custom mould design to meet your specific requirements. Whether you need unique shapes, sizes, or features (e.g., handles, lids, or logos), we can create a mould tailored to your exact specifications.

4. High-Quality Materials

We use only premium-grade materials like hardened steel to ensure the durability and longevity of our moulds. This guarantees that your moulds can withstand high-volume production without compromising quality.

5. Competitive Pricing

We offer cost-effective solutions without compromising on quality. Our efficient production processes and economies of scale allow us to provide competitive pricing for both small and large orders.

6. Mould Testing and Sampling

We offer mould testing and sampling to ensure that the final product meets your expectations. This allows you to verify the quality and functionality of the mould before mass production begins.

7. Long-Term Partnership

We aim to build long-term relationships with our clients by delivering consistent quality, reliable service, and ongoing support. Your success is our success.

 

FAQ

Q: What types of moulds does the factory produce?

A: The factory typically produces injection moulds for plastic garbage cans of various sizes, shapes, and designs. This includes moulds for: Household trash bins, Industrial garbage cans, Wheeled bins, Recycling bins, Compost bins, etc,. We also offer customization for specific client requirements.

Q: What materials are used to make the moulds?

A: Moulds are usually made from high-quality metals such as:
Hardened steel: For long-lasting durability and high-volume production, like P20, 718, 2738, S136 etc,.

Q: Can the factory customize moulds for specific designs?

A: Yes, we offer custom mould design and manufacturing services. Clients can provide their own designs or work with the factory's engineering team to create moulds tailored to their specific needs, including unique shapes, sizes, and features (e.g., handles, lids, or logos).

Q: What is the lead time for mould production?

A: The lead time varies depending on the complexity of the mould, the material used, and the size of the mould. Typically, it can range from 50 to 55 days. Simple designs may take less time, while complex designs with intricate details may require more.

Q: What machines and technologies does the factory use?

A: CNC machines: For precision machining of mould components.
EDM (Electrical Discharge Machining): For creating intricate details.
CAD/CAM software: For designing and simulating moulds.
Injection moulding machines: For testing and producing samples.

Q: Does the factory provide mould testing and sampling?

A: Yes, our factory offer mould testing and produce sample garbage cans to ensure the mould meets the client's specifications and quality standards before mass production begins.

Q: Can your factory assist with design and engineering?

A: Yes,we have in-house design and engineering teams to assist clients with:
Optimizing designs for manufacturability.
Reducing production costs.
Ensuring the mould meets performance and durability requirements.

 

Customers' Feedback

 

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