Description

Technical Parameters

Mould Specifications

Mould name	Laundry Basket Mould
Product material	PP, plastic
Product Size	420X320X373mm
Product Weight	15KG
Mould material for cavity &. Core	P20, 718, 2738
NOs of cavity	1 cavity
Injection system	Hot runner
Suitable injection machine	650T
Mould size	800X700X750mm
Mould lifetime	more than 500,000pcs

Different Style Of Plastic Laundry Baskets

1. Standard Rigid Laundry Baskets

>Features:

Hard plastic construction (PP/HDPE)

Sturdy, non-collapsible

Often come with handles

Smooth or textured surfaces

>Best For:

Heavy laundry loads

Long-term durability

2. Foldable/Collapsible Laundry Baskets

>Features:

Hinged or flexible sides that fold flat

Lightweight (often made of PP or fabric-reinforced plastic)

Space-saving when not in use

>Best For:

Small apartments

Storage efficiency

3. Stackable Laundry Baskets

>Features:

Designed to nest or stack on top of each other

Often modular (multiple units fit together)

Saves floor space

>Best For:

Sorting laundry (whites, colors, delicates)

Laundry rooms with limited space

4. Ventilated/Perforated Laundry Baskets

>Features:

Small holes or mesh-like design for airflow

Prevents mildew and odors

Often used for sports or wet clothes

>Best For:

Storing damp or sweaty clothes

Preventing musty smells

5. Rolling Laundry Baskets (With Wheels)

>Features:

Built-in wheels for easy mobility

Often have a taller design

Some come with pull handles

>Best For:

Large laundry loads

Elderly or people with mobility issues

6. Divided/Compartmentalized Laundry Baskets

>Features:

Multiple sections for sorting clothes

Removable dividers in some models

>Best For:

Pre-sorting laundry

Families with different washing needs

7. Hampers With Lids

>Features:

Flip-top or removable lid for a cleaner look

Helps contain odors

Some have a laundry bag inside

>Best For:

Bedrooms or shared spaces

Hiding dirty laundry

What Is The Manufacturing Process For A Laundry Basket Mould?

1. Design & Engineering

3D Modeling: CAD software (e.g., SolidWorks, AutoCAD) designs the mould based on basket specifications (size, shape, handles, ventilation holes).

Simulation Analysis: Moldflow software tests plastic flow, cooling time, and potential defects (warping, sink marks).

Material Selection: Hardened steel (for mass production) or aluminum (prototypes/short runs).

2. Mould Machining

(A) CNC Milling

Cuts the mould cavity and core from steel/aluminum blocks.

High precision (±0.01mm tolerance).

(B) EDM (Electrical Discharge Machining): Refines complex shapes (e.g., textured surfaces, perforations) using electrical sparks.

(D) Drilling & Tapping: Adds cooling channels, ejector pin holes, and screw threads.

3. Surface Treatment

Polishing: Smooths cavity surfaces to prevent plastic sticking.

Texture Application: Adds patterns (e.g., matte, grained) via chemical etching or laser engraving.

Hardening: Heat treatment (for steel moulds) to extend lifespan.

4. Assembly & Fitting

Core & Cavity Alignment: Ensures perfect mating of mould halves.

Ejection System Installation: Adds ejector pins, sliders, or air valves for part release.

Cooling System Integration: Connects water channels for temperature control.

5. Trial Testing (T1 Sample)

Injection Molding Machine Setup:

-Clamping force: 150–500 tons (based on basket size).

-Plastic resin: PP or HDPE (melted at 200–300°C).

First-Shot Inspection: Checks for defects (flash, short shots, warping).

Adjustments: Fine-tunes temperature, pressure, and cooling time.

6. Mass Production

Cycle Time: 30–90 seconds per basket (depends on size/thickness).

Automation: Robots often handle part ejection and sorting.

Quality Control: Random weight checks, dimensional inspections.

Designs For Product &. Mould

How Are Laundry Basket Made?

Mould Components

Mould Steel

Hot Runner System

Standard Parts

Package &. Delivery

What Is The Cost Of A Laundry Basket Mould?

1. Steel Grade & Quality

P20 Steel: Good for medium-volume production (~500,000 cycles). Lower cost but requires more maintenance.

H13 Tool Steel: High heat resistance, durable for 1M+ cycles. Preferred for mass production.

S136 Stainless Steel: Corrosion-resistant, ideal for glossy finishes.

2. Mould Complexity

Simple Designs (basic shapes, no moving parts): Lower cost

Complex Features:

-Handles: Require side sliders or lifters

-Ventilation Holes: Need intricate core pins or collapsible cores

-Foldable Mechanisms: Hinges or living hinges add 15–25% to cost.

3. Size & Weight of the Basket

Larger moulds (e.g., for 50L+ baskets) require more steel and machining time (+20–40% cost).

Wall thickness affects cooling system design (thicker walls = longer cycles = higher cost).

4. Surface Finish Requirements

Standard Polish: Included in base price.

Custom Textures (e.g., matte, leather-grain): Require EDM or laser etching.

Mirror Finishes: Require extensive polishing

5. Number of Cavities

Single-Cavity: Slower production but lower upfront cost.

Multi-Cavity: 2–8 cavities for high-volume output. Reduces per-unit cost but increases mould size and complexity.

FAQ

>1. What types of laundry basket moulds do you offer?

We provide custom injection moulds for various laundry baskets, including:

Standard rigid baskets

Foldable/collapsible baskets

Stackable designs

Ventilated/perforated baskets

Designs with handles or wheels

>2. What materials do you use for injection moulding?

We use high-quality materials such as polypropylene and polyethylene for injection moulding.

>3. Can you customize the mould design?Yes! We offer full customization, including:

Size, shape, and thickness adjustments

Logo embossing or textured surfaces

Handle reinforcement & ergonomic designs

>4. How can I request a quote for a custom order?

You can request a quote by contacting us directly through email or phone. Please provide us with detailed information about your requirements so that we can provide an accurate quote.

>5. Are your moulds compatible with automation systems?

Yes, our moulds can be designed for automated ejection, robotic handling, and conveyor belt integration.

>6. Do you ship internationally?

Yes, we ship our products internationally to customers around the world. Shipping costs and delivery times may vary depending on the destination.

>7. How long have you been in business?

Our company have been in business for over 15 years, providing high-quality injection moulding services to our customers.

>8. Can I visit your facility to see your production process?

Yes, we welcome customers to visit our facility to see our production process firsthand. Please contact us to schedule a visit.