Turnover Crate Mould

Turnover Crate Mould

1. Using three plate mold cold runner and four needle point gates to directly enter the bottom and back of the turnover crate for injection
2. Meet customer specific requirements.
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Description
Technical Parameters

Introduction

Turnover Crate Moulds are mold tools used to make turnover boxes (also known as logistics boxes or storage boxes). Turnover boxes are widely used in logistics, warehousing, transportation and other industries to facilitate the storage and handling of items.

 

1. Mold design and processing technology
Design the mold according to the product size (550x380x180 mm) and requirements, use computer-aided design (CAD) and computer-aided engineering (CAE) software for mold design and flow analysis to ensure that the plastic material flows evenly during the injection molding process to avoid defects.

 

2. Material selection and processing
The mold materials for the cavity and core are C45, P20, 718, 2738, etc., and the mold frame uses C45 steel.

 

3. Injection system
The mold uses hot runner open gate or valve gate. The hot runner system can ensure that the plastic flows evenly into the cavity in the molten state to reduce waste. According to the mold design, use a suitable gate shape (such as open or valve gate) to optimize the plastic flow during the injection molding process and ensure product quality.

 

4. Injection molding process
Choose a 650-ton injection molding machine to ensure sufficient injection pressure and injection speed. Use a precise cooling system to control the mold temperature to ensure uniform curing and cooling of the plastic during the injection molding process.

 

5. Surface treatment and finishing
The cavity surface is polished, chrome-plated or otherwise treated to improve the appearance and corrosion resistance of the plastic turnover box. In order to accurately process the complex shape of the mold, EDM technology is used to process fine grooves and shapes.

 

How to maintain

1. Regular cleaning
Keep the mold surface clean to prevent plastic residue or impurities from affecting product quality and mold precision. Use appropriate cleaners and tools regularly to remove residues on the cavity and core.

 

2. Check the lubrication system
The moving parts of the mold (such as guide components, sliders, etc.) need to be lubricated regularly to reduce wear and friction. Excessive lubricant may accumulate on the mold surface and affect the flow of plastic during injection molding.

 

3. Inspection
If the key parts of the mold (such as gates, nozzles, etc.) are found to be severely worn or damaged, they should be replaced as soon as possible.

 

4. Temperature control system maintenance
The temperature control equipment (such as heaters, cooling pipes) should be checked regularly to ensure that the mold maintains a stable temperature during the injection molding process.

Mould Specifications

 

Mould name

Plastic turnover crate mould

Product material

HDPE, plastic

Product Size

550X380X180mm

Product weight

450g

Mould material for cavity &. Core

C45, P20, 718, 2738

Mould base

C45

Injection system

Hot runner open gates or valve gates

Suitable injection machine

650T

Mould size

780x520x360mm

Mould lifetime

More than 300,000pcs

Design For Product &. Mould

 

1

 

2

Plastic Turnover Crate Mould Testing

 

 

Package &. Delivery

 

3

 

Mould Components

 

Mould Steel

7


Hot Runner System

6


Standard Parts

8

 

FAQ

 

Q: Are you a manufacturer or trading company.

A: We are mould manufacturer, established since the year of 2010.

Q: Where your company or factory ?

A: We are located in Zhejiang, Taizhou , we have our own factory .

Q: Can you make design?

A: We'll be glad to make designs for you, both product and mould designs, and for free.

Q: What type mould you can make?

A: We can make all kinds of plastic injection mould.

Q: What type of files can you accept?

A: We can accept different types of files such as IGES, DXF, DWG, STP, PRT, X_T, PDF.

Q: What type of steel do you use?

A: 2738, NAK80 , 718H, H13, 2344, S136, P20(H), 4Cr13, S55C,C45#, etc.

Q: What kind of material do you use ?

A: ABS, PP, PC, PE,HDPE,POM, PA6, PA66, PA6+GF, PS, PMMA, TPU, TPE, PVC, SMC, BMC, etc. We have rich experience for molding product with these materials and know how to adjust Parameter to get the perfect product.

Q: How to send sample?

A: The quotation we offer to you including the cost of sample delivery 1-2 times. We send sample by DHL, UPS, EMS, FEDEX or TNT.
Customers' Feedback

 

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