Double Wall Crate Mould

 

Mould name	Heavy duty plastic double wall crate mould
Product material	PP
Product Size	672X378X340mm
Product weight	3.5KG
Mould material for cavity &. Core	C45, P20, 718, 2738
Mould base	C45
Injection system	Hot runner open gates or valve gates
Suitable injection machine	850T
Mould size	850x480x430mm
Mould lifetime	more than 300,000pcs

 

 

 

Plastic double wall crate is a common logistics packaging tool. It has the advantages of portability, firmness, durability, environmental protection, etc., and is widely used in various industries. The following are the main uses:

1. Transport and store items. Plastic double wall crates can carry various items, such as electronic products, mechanical parts, food, chemical products, etc., and can also store items in the warehouse to ensure the safety and tidiness of items.

2. Moving and relocating. Plastic double wall crates can be used as containers for furniture and goods handling, which can well protect goods from damage and facilitate transportation and movement.

3. Exhibition and display. The plastic double wall crate has a beautiful appearance and can be used as a container for exhibits in exhibitions and exhibitions, making exhibits more textured and high-end.

4. Agriculture and fisheries. Plastic double wall crates are also widely used in agriculture and fishery, which can be used to collect, store and transport agricultural and sideline products and aquatic products.

In general, as an important logistics packaging tool, plastic double wall crates have many uses, making the transportation and storage of goods more convenient and efficient. At the same time, it is also an environmentally friendly packaging method that can effectively save resources and reduce environmental pollution.

 

 

First of all, plastic double wall crates are made of high-quality plastic, so they are very strong and durable. This storage box is not easily damaged or subjected to other forms of damage, so it can be used for a long time. This can not only save money, but also reduce damage to the environment, as there is no need to frequently replace boxes.

Secondly, plastic double wall crates are generally lighter than other types of storage boxes. This makes them easier to handle and store, and does not pose a threat to personnel health. The market price of second-hand plastic double wall crates is also relatively cheap, so you don't have to spend too much budget to buy expensive storage units.

Thirdly, this storage box has very high isolation performance. Due to their double wall panels, they can form a micro compartment inside the box, thereby preventing external air or other elements from entering the box. This can maintain the freshness and non-destructive storage of items.

Finally, plastic double wall crates can also be stacked, which means that they can take up less space for storage. They can also be easily stacked during air or vehicle transportation, making them easier to transport. In addition, the plastic double wall crate has a variety of sizes to choose from, which makes it convenient for users to choose the appropriate size according to the use scene and the number of stored items.

 

 

 

 

It is very meaningful to conduct mold flow analysis for plastic double wall crate mold, which has the following advantages:

First of all, mold flow analysis of plastic double wall crate mold can help designers find problems in the product design process and make timely adjustments. Mold flow analysis can simulate the entire process of plastic injection molding, including plastic injection molding, filling, cooling, and exhaust processes. During this process, some problems in mold structure design can be discovered, such as poor airtightness or too fast curing speed. Discovering these issues and making timely adjustments can avoid the occurrence of defective products after production and improve production efficiency.

Secondly, mold flow analysis can optimize mold structure design and improve mold lifespan. In plastic injection molding, if the mold structure design is not reasonable, it is easy to cause mold damage or shorten the service life. Through mold flow analysis, the stress situation of the mold can be predicted, the structure of the mold can be optimized, the design of the mold can be improved, thereby increasing the lifespan of the mold and reducing production costs.

Finally, mold flow analysis can reduce production costs and improve product quality. By analyzing the mold flow, the quality of the formed product can be predicted. By improving the structure and reaction conditions of the mold, energy consumption can be reduced, production cycle can be shortened, and product quality can be improved.

 

 

Plastic double wall crate mould is an important manufacturing tool. In the production process, the finishing operation of the mold is very critical. Precision machining can improve the accuracy and stability of molds, thereby ensuring product quality and production efficiency. The following are the basic operating steps for finishing the plastic double wall crate mold:

1. Design the mold process route and processing plan.

Before finishing the plastic double wall crate mold, it is necessary to develop a complete process route and processing plan. This includes aspects such as process flow, processing parameters, equipment selection, etc., all factors that may affect mold processing should be considered in order to effectively control the quality and efficiency of the processing process.

2. Determine the processing sequence and method.

Determine the specific processing sequence and method for precision machining based on the structure and requirements of the mold. Pay attention to selecting appropriate processing techniques and cutting tools to ensure accuracy and quality during the machining process.

3. Perform mold shape processing.

Before conducting internal processing, the shape of the mold should be machined first. This includes a series of procedures such as rough car, medium car, fine car, and external grinding. This process requires great attention to the machining direction and angle to avoid producing excess and over cutting.

4. Perform precision machining inside the mold.

Internal precision machining of molds includes a series of processes such as drilling, milling, punching, and reaming. This process needs to be very careful because the internal space of the mold is small and requires high precision, so experienced technicians are needed to operate it.

5. Perform surface treatment on the mold.

The processing of mold surfaces usually includes grinding, polishing, and spraying. This process is aimed at improving the surface smoothness and corrosion resistance of the mold, while further enhancing its service life and performance.

 

 

 

 

 

 

Mould Steel

Hot Runner System

Standard Parts

 

 

Firstly, a comprehensive inspection of the mold is required. Before packing and packaging, it is necessary to carefully inspect all parts of the mold to ensure that there is no damage or looseness. If there are any problems, they need to be repaired or replaced in a timely manner to avoid damage during transportation again.

Secondly, it is necessary to package the mold appropriately. During transportation, the mold may be affected by adverse factors such as impact or vibration. Therefore, packaging should fully consider these issues and use appropriate materials and methods to ensure that the mold is not damaged during transportation.

At the same time, packaging should also pay attention to moisture and dust prevention issues. During transportation, weather and environment may have an impact on the mold, so appropriate measures are needed to protect the mold from these effects.

Finally, sufficient communication and information exchange should be conducted before shipment. Ensure that relevant personnel fully understand the situation of the mold, including weight, size, special requirements, and other information. At the same time, professional advice and technical support are also needed to ensure that the mold can reach its destination smoothly.