Description

Technical Parameters

Introduction

Industrial Crate Mould is a special mold used to produce industrial turnover boxes. It is made of high-strength steel (such as P20, 718 or 2738), combined with advanced injection molding technology and hot runner design, and is widely used in logistics, warehousing and manufacturing industries.

Manufacturing process

1. Mold design
Use CAD software to design the mold cavity and core structure to ensure that the shape, size and function of the turnover box meet the requirements. According to the injection characteristics of the hot runner tip gate, optimize the mold runner and cooling system to ensure uniform product wall thickness and molding efficiency.

2. Material processing
Use P20, 718 or 2738 high-strength steel, and select the appropriate steel according to the function of the mold components. C45 steel is used to manufacture the mold frame to ensure the overall strength and stability of the mold.

3. Precision machining
Use CNC milling machines to perform rough and fine machining on the mold, perform detailed machining on complex areas such as the tip gate part, ensure the precision of the hot runner system, grind and polish the mold surface, improve the surface quality of the product, and reduce demolding resistance.

4. Heat treatment
Quench and temper P20, 718, 2738 steels, release processing stress through annealing process, and avoid deformation of the mold during use.

5. Injection system manufacturing
The hot runner tip gate design is used to reduce material waste and welding marks, and the runner size is accurately set to ensure that the 500-ton injection molding machine can stably and efficiently inject HDPE materials.

6. Assembly and debugging
The cavity, core, mold frame and injection system are accurately installed, and the mold is tested on the 500-ton injection molding machine to check whether the product size, weight and surface quality meet the requirements.

How to maintain

1. Daily cleaning
Use soft cotton cloth or compressed air to remove residual plastic on the surface of the cavity and core, and regularly clean the tip gate of the hot runner system to prevent blockage and plastic decomposition residue.

2. Lubrication and maintenance
Apply professional mold lubricant to sliding parts such as guide pins, guide sleeves, and ejection mechanisms, and regularly check springs and push rods.

3. Temperature control
Regularly check the smoothness of the cooling water channel to prevent blockage by scale or rust, control the mold temperature within an appropriate range (according to the characteristics of HDPE materials), and prevent deformation or damage to the mold due to high temperature.

4. Mold surface maintenance
When the machine is shut down or not used for a long time, anti-rust oil should be applied to the mold surface. If scratches or slight damage are found on the surface of the cavity or core, polish and repair it in time.

Mould Specifications

Mould name	Heavy Duty Industrial Crate Mould
Product material	HDPE, plastic
Product Size	600 x 400 x 340mm
Product Capacity	60Lt
Product weight	2.91kg
Mould material for cavity &. Core	P20, 718, 2738
Mould base	C45
Injection system	Hot runner tip gates
Suitable injection machine	500T
Mould size	925x735x655mm
Mould lifetime	More than 500,000pcs

Try-out of Fruit Crate Mould

Package &. Delivery

Mould Components

Mould Steel

Hot Runner System

Standard Parts

Customers' Feedback

FAQ

Q: What materials are commonly used for making plastic industrial crate moulds?

A: Moulds are typically made from high-quality materials such as P20, 718 or H13 steel.

Q: How long does it take to make a crate mould?

A: The time required to make a mould can vary depending on the complexity of the design, but it usually takes around 45 to 60 days.

Q: Can I make my own plastic industrial crate mould or do I need to hire a professional?

A: While it's possible to make a mould yourself, it's highly recommended that you hire a professional. This is because creating a mould requires a high level of skill and expertise to get the design just right.

Q: What should I look for in a professional mould maker?

A: When choosing a professional plastic mould maker, look for experience, quality of work, and customer reviews. It's also a good idea to see if they have experience creating a similar mould to what you need.

Q: How do I maintain my mould?

A: To maintain your mould, regularly lubricate all moving parts and clean any residue from the mould after use. Store the mould in a dry, cool place to prevent rusting.

Q: Can crates moulds be reused?

A: Yes, plastic moulds can be reused multiple times as long as they are properly maintained and cleaned after each use.

Q: How do I know if my mould needs repairs?

A: If you notice any unusual wear and tear, rough edges, or errors in the final product, it may be time to bring your mould in for repairs.

Q: Can I customize the design of mould?

A: Yes, plastic moulds can be customized to meet specific design needs. It's best to work with a professional mould maker to ensure that the customizations are done correctly.

Q: Are plastic moulds environmentally friendly?

A: While moulds are not biodegradable, they can be recycled multiple times over their long lifespan, making them a more sustainable option than single-use plastic products.

Q: How can I ensure that my mould is safe to use?

A: To ensure the safety of your mould, work with a reputable mould maker who follows local safety regulations. Additionally, regularly inspect the mould for any signs of damage to prevent accidents during use.

Hot Tags: industrial crate mould, China industrial crate mould manufacturers, suppliers, factory, armless chair mould, 1100l plastic dustbin mould, rattan stool mould, waste container mould, trash can mould, garbage bin mould