Feeding Pan Mould

Feeding Pan Mould

High quality and long service life plastic broiler feeding pan mould maker in China.
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Description
Technical Parameters

Introduction

Feeding Pan Mould is an industrial tool specially used to make feed trays. Feed trays are common components in automated production lines or mechanical equipment, mainly used to convey, sort or store various raw materials or products.

 

Manufacturing process

1. Mold design
According to the product size (330x530 mm) and material (polypropylene) of the broiler feeding pan, the mold 3D design is completed using CAD software to ensure that the product appearance and function meet the requirements.

 

2. Material selection
The cavity and core are made of P20 or 718 materials, which have good processing performance and durability. The P20/718 steel is hardness adjusted or preheated.

 

3. Mold manufacturing
The mold blank is initially formed using a milling machine or CNC machining to ensure that the mold size (660x900x830 mm) meets the design requirements. The cavity and core are precisely cut using a CNC machining center, and the key components of the mold are heat treated.

 

4. Runner and gate processing
The runner structure is processed according to the requirements of the injection system to ensure smooth material flow and reduce waste. The appropriate gate size is processed according to the single-cavity design (1 cavity) to ensure the filling effect of the product.

 

5. Assembly and debugging
Assemble the finished cavity, core and guide system, test the matching accuracy, install the mold on the appropriate 470T injection molding machine, perform mold trial debugging, and test the product molding quality.

 

How to maintain

1. Daily inspection and cleaning
Regularly check whether there are scratches, pits or residues on the surface of the mold cavity and core, especially after each production is completed, to prevent the residual polypropylene material from affecting the next production.

 

2. Lubrication and protection
Regularly add lubricating oil to the movable parts such as guide pins, guide sleeves and sliders to prevent wear or jamming due to long-term operation.

 

3. Hot runner system maintenance
For hot runner molds, regularly check the working status of the heater, electric heating rod and temperature control system to ensure uniform heating and prevent malfunctions.

 

4. Key parts inspection
Check whether the screws, pressure plates and other fasteners on the mold are loose to prevent abnormal operation of the mold due to vibration.

 

5. Storage
The environment for storing molds should be dry and ventilated, avoiding direct sunlight and moisture.

 

Mould Specifications

 

Mould name

Broiler feeding pan mould

Product material

PP

Product Size

330x530mm

Mould material for cavity &. Core

P20/718

NOs of cavity

1 cavity

Injection system

Cold runner/Hot runner

Suitable injection machine

470T

Mould size

660x900x830mm

Mould weight

2300KG

Mould lifetime

More than 500,000pcs

Delivery Time

45 days

 

What Is Feeding Pan or Feeder Pan?

 

3

What Is Feeding Pan Mould?

 

2

Design For Product &. Mould

 

1

Testing Video After Mould Is Ready

 

 

Package &. Delivery

 

4

 

Mould Components

 

Mould Steel

7


Hot Runner System

6


Standard Parts

8

 

Customers' Feedback

 

8

FAQ

 

Q: What is the material of the pan mould?

A: The mould will be made of steel, and final product will be molding by using plastic.

Q: How long does it take to make mould?

A: The duration of making a chicken feeding pan mould depends on various factors such as the design complexity, the material used, and the expertise of the mold maker. However, it usually takes about 5-7 weeks to complete the production process.

Q: How to make sure the mould creates a perfect feeding pan shape?

A: The mould creation process should include several steps such as design, prototype testing, and refining. To ensure the perfect shape of the chicken feeding pan, skilled mold makers pay attention to every detail in each step of the production process.

Q: How long will the feeding pan mould last?

A: The lifespan of a chicken feeding pan mould depends on the material and the usage. Generally, steel moulds tend to last longer than plastic ones.

Q: Can the mould be reused?

A: Yes, feeding pans moulds can be reused for creating multiple units of chicken feeding pans. This helps save time and money in the long run.

Q: Are there any safety precautions to consider when using chicken feeding pans made using a mould?

A: Before using chicken feeding pans made from the mould, it is important to ensure that they are safe for the chickens to consume their food from. This includes checking for sharp edges or cracks that may harm the birds. Additionally, regular cleaning and maintenance of the feeding pans can help avoid contamination or disease transmission.

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