Mould Specifications
|
Mould name |
Plastic Recycle Bin Mould |
|
Bin material |
HDPE/PP/ABS, plastic |
|
Bin Size |
190X400X510mm, 25L |
|
Bin weight |
1.25kg |
|
Mould material for cavity &. Core |
P20, 718, 2738 |
|
Mould base |
P20 |
|
Injection system |
Cold/Hot runner |
|
Suitable injection machine |
650T |
|
Mould size |
450X680X800mm |
|
Mould lifetime |
more than 500,000pcs |
The Raw Material For Producing Plastic Recycle Bins
1. High-Density Polyethylene (HDPE)
● Properties:
High strength-to-density ratio.
Excellent impact resistance.
Resistant to chemicals, moisture, and UV radiation.
Lightweight yet durable.
● Benefits:
Ideal for outdoor and heavy-duty recycle bins.
Can be easily recycled, making it environmentally friendly.
Long lifespan and low maintenance.
● Applications:
Household recycle bins.
Industrial and commercial recycling containers.
Public recycling bins.
2. Polypropylene (PP)
● Properties:
Good chemical resistance.
High melting point, making it suitable for hot environments.
Flexible and tough.
Resistant to fatigue and stress cracking.
● Benefits:
Lightweight and cost-effective.
Can be recycled multiple times.
Suitable for bins with lids or moving parts.
● Applications:
Indoor recycle bins.
Compost bins.
Small to medium-sized containers.
3. Acrylonitrile Butadiene Styrene (ABS)
● Properties:
High impact resistance.
Good mechanical strength.
Resistant to abrasion and chemicals.
● Benefits:
Suitable for bins requiring high durability.
Can be easily molded into complex shapes.
● Applications:
Heavy-duty industrial bins.
Specialty recycle bins with intricate designs.
How To Quality Manufacture Plastic Recycle Bin Injection Mould?
1. Design and Engineering
Understand Requirements:Collaborate with the client to understand the bin's size, shape, features (e.g., handles, lids), and production volume.
CAD Design:
Use advanced CAD software to create a detailed 3D model of the mould, ensuring precision and accuracy.
Simulation and Testing:
Conduct mould flow analysis to predict how the plastic will fill the mould and identify potential issues like air traps or uneven cooling.
2. Material Selection
Mould Material:
Choose high-quality steel (e.g., P20, H13) for high-volume production or aluminum for low-volume runs.
Plastic Material:
Select the appropriate plastic resin (e.g., HDPE, PP) based on the bin's intended use and durability requirements.
3. Precision Machining
CNC Machining:
Use CNC machines to accurately cut and shape the mould components (cavities, cores, and inserts).
EDM (Electrical Discharge Machining):
For intricate details or hard-to-reach areas, use EDM to achieve high precision.
Surface Finishing:
Polish the mould surfaces to ensure a smooth finish on the final product. Add textures if required.
4. Assembly and Testing
Mould Assembly:
Assemble all components (cavities, cores, cooling systems, ejectors) with precision.
Trial Run:
Conduct a trial injection moulding run to test the mould's performance and identify any issues.
Adjustments:
Make necessary adjustments to the mould design or process parameters (e.g., temperature, pressure, cooling time).
5 Quality Control
Dimensional Accuracy:
Use precision measuring tools (e.g., CMM) to verify that the mould meets design specifications.
Surface Inspection:
Check for surface defects like scratches, pits, or uneven textures.
Performance Testing:
Test the mould under production conditions to ensure it can withstand high-volume runs without failure.
6. Maintenance and Support
Regular Maintenance:
Provide guidelines for cleaning, lubricating, and maintaining the mould to extend its lifespan.
Repair Services:
Offer repair and refurbishment services to address wear and tear over time.
Design For Product &. Mould
Package &. Delivery
Mould Components
Mould Steel
Hot Runner System
Standard Parts
Why Choose Our Company?
1. Expertise and Experience
Industry Leaders: With 15 years of experience in mould design and manufacturing, we are trusted experts in the field.
Skilled Team: Our team of engineers and designers has extensive knowledge and expertise in creating high-quality moulds.
2. High-Quality Products
Precision Engineering: We use advanced CNC machining and state-of-the-art technology to ensure every mould meets the highest standards of precision and durability.
Durable Materials: Our moulds are made from high-grade steel or aluminum, ensuring long-lasting performance even under high-volume production.
3. Customization Options
Tailored Solutions: We specialize in custom mould designs to meet your specific requirements, including unique shapes, sizes, and features.
Flexible Design: Whether you need integrated handles, lids, or branding, we can incorporate your ideas into the mould design.
4. Competitive Pricing
Cost-Effective Solutions: We offer high-quality moulds at competitive prices, ensuring excellent value for your investment.
Bulk Discounts: Enjoy attractive discounts for large-volume orders.
5. Quality Assurance
Rigorous Testing: Every mould undergoes strict quality control checks to ensure it meets industry standards.
Warranty: We offer warranties on our moulds, giving you peace of mind and confidence in your purchase.
6. Transparent Communication
Clear Pricing: No hidden fees-we provide detailed quotes upfront.
Regular Updates: We keep you informed throughout the entire process, from design to delivery.
FAQ
Q: What types of plastic recycle bin moulds do you offer?
A: We offer custom-designed moulds for various types of recycle bins, including household bins, industrial containers, and public recycling bins. Our moulds can accommodate different sizes, shapes, and features.
Q: What plastic materials can be used with your moulds?
A: Our moulds are compatible with a wide range of plastics, including HDPE, PP, ABS, and more.
Q: What is the maximum size of recycle bin moulds you can produce?
A: We can produce moulds for bins of various sizes, from small household bins to large industrial containers. Contact us with your specific requirements.
Q: What surface finishes are available for the moulds?
A: We offer a range of surface finishes, including polished, textured, and matte, depending on your requirements.
Q: What is the lead time for manufacturing a mould?
A: Lead times vary based on the complexity of the design, but typically range from 50-55 days.
Q: How much does a plastic recycle bin mould cost?
A: The cost depends on factors like size, complexity, material, and production volume. Contact us for a detailed quote.
Q: Can you add features like handles or logos to the mould design?
A: Yes, we can incorporate custom features like handles, logos, and textured surfaces into the mould design.
Q: Can I provide my own design for the mould?
A: Yes, we can work with your design files (stp., CAD drawings) to create a custom mould.
Q: Do you offer prototyping services?
A: Yes, we provide prototyping services to test and refine your design before full-scale production.
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