Plastic Rubbish Bin Mould

Plastic Rubbish Bin Mould

1.The mould made by AOXU will be molding with functional, attractive and quality rubbish bin mould. 2.Meet customer specific requirements
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Description
Technical Parameters
Mould Specifications

 

Mould name

Plastic Rubbish Bin Injection Mould

Bin material

HDPE, PP, plastic

Bin Size

560X465X946mm(Include wheels)

Bin weight 11kg

Mould material for cavity &. Core

P20, 718, 2738

Mould base

C45

Injection system

Cold runner

Suitable injection machine

2400T

Mould size

950x860x1240mm

Mould lifetime

more than 500,000pcs

 

What Components Are Included On Rubbish Bin?

 

 

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Rubbish bin body: This is the main part of the rubbish bin, usually made of plastic, and has a certain capacity to store garbage.

Lid: Used to cover the opening of the trash can to prevent the emission of garbage odors and the scattering of

garbage. The lid is usually detachable for easy garbage disposal.

Wheels: Include standard wheels, reinforced wheels, solid wheels, etc., for facilitating the movement of the trash can. Different types of wheels are suitable for different usage scenarios and carrying requirements.

Shaft: The part that connects the body of the rubbish bin and the wheels. There are two types: ordinary shafts and solid shafts. The material of the shaft is usually treated for rust prevention to adapt to outdoor usage conditions.

Foot pedal: Used for stepping to open the rubbish bin lid, making it convenient to dispose of garbage. There are foot pedals available in different sizes to suit various rubbish bin.

Plug: Used to fix different parts of the rubbish bin to ensure structural stability. There are also plugs suitable for rubbish bin of different sizes.

 

Designs For Product &. Mould

 

2

 

Why Is UV Agent Needed For Rubbish Bin?

 

UV agent, also known as ultraviolet stabilizer, is an additive used to enhance the weather resistance of plastic products. Adding UV agent during the production of rubbish bin can effectively prevent the trash cans from aging, fading and becoming brittle when exposed to sunlight for a long time. Here are the specific effects of adding UV agent:

1.Preventing UV aging

UV rays are one of the main causes of plastic products aging. UV agents can absorb or reflect UV rays, thereby reducing the damage caused by UV rays to the plastic molecules and extending the service life of the trash cans.

2.Maintain color stability

Plastic products tend to fade under sunlight, especially when used outdoors. UV agents can effectively prevent the color of trash cans from fading, maintaining their appearance's beauty and tidiness.

3.Improving mechanical properties

Ultraviolet rays can cause the molecular chains of plastic materials to break, thereby reducing their mechanical properties such as strength and toughness. Adding UV inhibitors can slow down this process and maintain the mechanical properties of the trash can.

4.Reduce maintenance costs

Since the UV agent can extend the service life of the trash can and reduce the frequency of its replacement due to aging, it can lower the maintenance and replacement costs.

 

 

What Are The Requirements For The Rubbish Bin In The EN840 Standard?

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The EN840 standard is a certification standard set by European countries for trash bins. Rubbish bins that meet this standard can ensure their safety and quality. Here are some specific requirements for rubbish bins in the EN840 standard:

Size and volume requirements: Ensure that the rubbish bin conforms to the specified size and volume .

Inclined plane and curb travel impact test: Conduct the test at a speed of 1.85m/s .

Load test: The maximum load of the box is lifted 100 times and the deformation and signs of safety integration are tested .

Compatibility with lifting device: The cabinet must be compatible with the lifting device. All Taylor cabinets are designed to be compatible with lifting devices that comply with the EN1501 standard .

Wheel requirements: The wheels must be able to bear one-third of the maximum weight .

Physical tests: The container must pass the 10 physical tests specified in EN840, including but not limited to size and volume requirements, impact test, stability test, pulling and rolling resistance test, wheel test, lifting inclination test, handle strength test and volume test

 

How To Solve The Problem of Difficult Ejection of The Rubbish Bin Mould?

 

1. Increase the ejection angle

Insufficient ejection angle is one of the main reasons for the difficulty in ejection. When designing the mould, it is necessary to ensure that the ejection angle is large enough, usually ranging from 1 to 2 degrees, and in special cases, it can be above 0.5 degrees. Increasing the ejection angle can effectively reduce the resistance during ejection, thereby reducing the difficulty of ejection.

2. Improve the smoothness of the mould cavity

The smoothness of the mould cavity has a significant impact on the demolding effect. Enhancing the smoothness of the mould cavity can reduce the friction between the product and the mould, thereby lowering the demolding difficulty. This can be achieved through methods such as polishing and electroplating.

3. Use release agent

A release agent can effectively reduce the adhesion between the product and the mould, thereby reducing the difficulty of demolding. When using a release agent, it is important to apply it evenly and thinly to avoid applying too much which makes it difficult to remove. Additionally, choosing the appropriate release agent is crucial to prevent any impact on the secondary processing of the product.

4. Optimize injection molding parameters

Excessive injection pressure will cause the product to be too tightly adhered to the mould, thereby increasing the difficulty of demolding. The injection molding parameters can be optimized by reducing the injection pressure, shortening the holding time, and lowering the mould temperature, etc., to reduce the difficulty of demolding.

5. Increase the number of demolding pins

In mold design, increasing the number of demolding pins can effectively enhance the demolding effect. The demolding pins assist in facilitating the smooth removal of the product from the mould, thereby reducing the difficulty of demolding.

 

What Are The Advantages of Using Standard Accessories For Rubbish Bin Mould?

 

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Rubbish bin are products that we use frequently in our daily lives and have a huge market demand. For customers who produce rubbish bin, how to ensure the stable production of high-quality rubbish bin is a problem. As a rubbish bin mould manufacturer, we hope to help customers solve this problem at the source. Using high-quality standard mould accessories is conducive to the long-term stable operation of the rubbish bin mould.

Improving production efficiency: Standard accessories usually have high interchangeability and universality, which can reduce the additional time and cost caused by customized accessories.

Ensure product quality: The standard components have undergone rigorous testing and verification, which can guarantee the quality and performance of the trash cans and reduce product defects caused by component issues.

Reduce production costs: Due to the mass production and wide application of standard components, their costs are usually lower than those of customized components, which helps to reduce the production cost of rubbish bin by.

For later maintenance: If the product components are damaged due to external factors, original factory standard parts can be provided for replacement, facilitating later maintenance.

 

Try-out of Rubbish Bin Mould

 

 

Package &. Delivery

 

3

 

Mould Components

 

Mould Steel

6

 

Hot Runner System

7

 

Standard Parts

8

 
FAQ

 

>1. What is rubbish bin mould?

It is a tool used to produce plastic parts by injecting plastic into the mould cavity.

>2. What materials are used to make rubbish bin mould?

The most common materials used to make injection moulds are high-quality steel, such as P20, 718, 2738, etc.

>3. What is the process of making a rubbish bin mould?

The process of making a mould includes design engineering, machine programming, tooling fabrication, mould testing and validation.

>4. If i provide you 3d drawing of my product, can you quote the price & make the mould as per the 3d drawing?
Yes. DWG, DXF, STEP, IGS and X_T files can all be used to quote price, make mould as per your models - This can save time and money in producing your parts.

>5. How about quality control in your factory?

We believe "Quality is above everything". We have professional team to control the quality. Our QC team mainly do the following procedures:
A) Design Optimize control
B) Mould steel hardness Inspection
C) Mould assembly Inspection
D) Mould trial report and samples Inspection
E) Final inspection for mould & packing before shipmentIf you have another question, pls feel free to contact us as below:

>6. What type of plastic material is best for my design/component?
Plastic Materials selection depends on the application of your product. We will give you some suggestion after we checked the function of your component. And we can make the mould trial with different material according to your requirement.

>7. What kind of mould can you make?

We can make all kinds of plastic injection moulds and blow moulds.We can suggest you the proper cavity number as per your injection machines sizes.

>8. How long can a mould last?

The lifespan of a mould can vary depending on the quality of the mould, maintenance practices, and operating conditions. A well-maintained mould can last for hundreds of thousands of cycles.

>9. What are the benefits of making plastic injection moulds?

Some benefits of making plastic moulds include faster production times, lower costs per unit, high accuracy, and the ability to produce complex shapes and designs.

>10. Can our rubbish bin mould be repaired and maintained?

Yes, it can be repaired and maintained to extend their lifespan. Regular maintenance can prevent breakdowns and ensure consistent quality.

 

Customers' Feedback

 

9

 

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