Mould Specifications
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Mould name |
Industrial Waste Bin Mould |
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Bin material |
HDPE, PP, plastic |
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Bin Size |
720X575X1085mm(Include wheels) |
| Bin weight | 11.5kg |
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Mould material for cavity &. Core |
P20, 718 |
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Mould base |
C45 |
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Injection system |
Cold runner |
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Suitable injection machine |
2400T |
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Mould size |
1550x1120x1450mm |
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Mould lifetime |
more than 500,000pcs |
Details of High-Quality Industrial Waste Bin Design From Aoxu Mould
Reinforce structure
The reinforcing ribs can enhance the structural strength of the industrial waste bin , increase its load-bearing capacity and anti-deformation ability. The reinforcing ribs can also distribute external forces, enabling the industrial waste bin to better withstand pressure when subjected to impact and prolong its service life.
When the height and area of the reinforcing ribs are relatively large, while ensuring the strength, efforts should be made to reduce the area of the reinforcing ribs. This can be achieved by adopting a spliced structure, that is, disassembling the components, which facilitates the use of conventional milling methods for individual processing of the components, reducing the processing cost and facilitating polishing, and reducing the ejection force.
Handles for Moving
The main function of the handle is to facilitate the movement of the trash can by the user. Therefore, the design of the handle should take into account its durability and ease of use. For instance, one can choose to use a high-strength material and ensure that the shape and size of the handle are suitable for most people's hand grip. The design of the handle also needs to consider safety. For example, sharp edges should be avoided to prevent scratches on the user's hands. Additionally, if the trash can is to be used outdoors, the material of the handle should be able to resist ultraviolet radiation and the effects of harsh weather.
Anti-Slip Rubber Wheels
Rubber wheels are favored for their excellent anti-slip performance. When choosing, make sure the wheels are made of high-quality rubber, which will guarantee their grip and durability on various ground conditions. Select wheels of the appropriate size based on the size and carrying capacity of the trash can. Wheels that are too large or too small may affect the stability and mobility of the trash can. Check the maximum load capacity of the wheels to ensure they can bear the total weight of the trash can and its contents. Industrial trash cans usually require higher carrying capacity, so pay special attention to this when choosing. Consider whether wheels with steering or braking functions are needed. These functions can provide additional safety and control when needed.
Special Skirt Designed Thicken Bottom
Specially skirt designed on bottom, create a distance of about 2 cm between the bottom and ground.
In addition, there are several pieces wear-resistant nails on the bottom which make the trash bin placed more stably and minimize the breakage.
Designs For Product &. Mould
Why hold The Industrial Waste Bin Mould Review Meeting?
1. To ensure the rationality of the mould design
The industrial waste bin mould design review meeting is an important step to ensure that the mold design meets the product requirements. Through the review meeting, we can check whether the mould design is reasonable and whether it can meet the requirements of the product in terms of size, shape, precision, etc. This helps to identify and solve potential design problems before mould manufacturing, avoiding rework and waste in the later stage.
2. Evaluate the manufacturability of the mould
The review meeting can also assess the manufacturability of the industrial waste bin mould. Mould manufacturing is a complex process involving material selection, processing techniques, assembly, and other aspects. Through the review meeting, it is possible to ensure that the mould manufacturing process is feasible and avoid encountering unsolvable technical problems during the manufacturing process.
3. Ensure the service life of the moulds
The service life of the moulds directly affects the production cost and efficiency. Through review meetings, the rationality of the mould's structural design can be evaluated to determine if it can ensure a sufficient service life. This helps to reduce production costs and improve efficiency.
4. Ensure the safety of the moulds
The safety of industrial waste bin mould is an important factor that must be considered in the production process. Through review meetings, the safety of the moulds during use can be evaluated to ensure that they do not cause harm to the operators. This helps to ensure production safety and prevent the occurrence of accidents.
5. Ensure the delivery time of moulds
The delivery time of industrial waste bin mould is a crucial factor that customers pay close attention to. Through review meetings, the manufacturing cycle of the molds can be evaluated to ensure timely delivery. This helps to enhance customer satisfaction and strengthen the competitiveness of the enterprise.
6. Ensure the quality of the moulds
The quality of the industrial waste bin mould directly affects the quality of the products. Through review meetings, the manufacturing quality of the moulds can be evaluated to ensure the production of high-quality products. This helps to improve product quality and enhance the market competitiveness of the enterprise.
How To Ensure The Processing Accuracy of Industrial Waste Bin Mould?
Confirming dimensional accuracy: Dimensional accuracy refers to the degree of conformity between the actual size of the parts after mold processing and the center of the tolerance band of the part's size. Dimensional accuracy is controlled by dimensional tolerance. Dimensional tolerance is the allowable variation in part size during mould processing. When the basic size is the same, the smaller the dimensional tolerance, the higher the dimensional accuracy.
Confirming shape accuracy: Shape accuracy refers to the degree of conformity between the actual geometric shape of the mould part surface after processing and the ideal geometric shape. The items for evaluating shape accuracy include six aspects: straightness, flatness, roundness, cylindricality, line profile, etc. Shape accuracy is controlled by shape tolerances. Each shape tolerance is divided into 12 precision grades except for roundness and cylindricality, which are divided into 13 precision grades. Grade 1 is high, and grade 12 is low.
Confirming positional accuracy: Positional accuracy refers to the actual positional difference between the relevant surfaces of the parts after the mould components are processed. The items for evaluating positional accuracy include parallelism, perpendicularity, inclination, coaxiality, symmetry, position, roundness, and total runout, totaling eight items. Positional accuracy is controlled by position tolerances, and the position tolerances for each item are also divided into 12 precision grades.
Using high-precision equipment: For instance, the accuracy of a high-speed milling machine can reach 0.1mm, the precision of a precision engraving machine can also reach 0.1mm, and the accuracy of a surface grinding machine can reach 0.02mm. These high-precision devices can help produce moulds that meet the requirements.
How Does The Clamping Force of The Injection Molding Machine Affect The Industrial Waste Bin Mould?
1.Preventing mould separation: The clamping force is to counteract the injection pressure and prevent the force that pushes the mould apart. During the injection molding process, the raw material expands and contracts due to heat and cold in the mould. Insufficient clamping force may cause the raw material to fall out of the mould, resulting in the failure of the injection molding.
2.Affecting product quality: If the clamping force is too small, it may cause defects such as fringes or loose edges on the product. This is because when the clamping force is insufficient, the mould cannot close tightly, resulting in leakage of the raw materials.
3.Mould life: Appropriate clamping force can reduce the wear of the mould and extend its service life. Excessive clamping force may cause damage to the mould and increase maintenance costs.
4.Energy consumption: The setting of the clamping force is also related to energy consumption. Excessive clamping force will lead to unnecessary energy waste and increase production costs.
Try-out of Industrial Waste Bin Mould
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Hot Runner System
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