Mould Specifications
|
Mould name |
Plastic pedal ash-bin mould |
|
Product material |
HDPE, plastic |
|
Product Size |
550X460X960mm(Include wheels) |
|
Product weight |
9kg |
|
Mould material for cavity &. Core |
P20, 718, 2738 |
|
NOs of cavity |
1 cavity |
|
Injection system |
Cold runner |
|
Suitable injection machine |
850T |
|
Mould size |
880x820x1120mm |
|
Mould lifetime |
more than 500,000pcs |
|
T1 Time |
After design is finalized, 55 days |
What Components Does The Ash-Bin Include?
Foot-operated device:
The foot-operated device is the core component of the foot-operated ash-bin. It opens the lid by foot, making it convenient and hygienic. Depending on different designs, the foot-operated device may have different models and styles, such as the regular type and the trailer type, etc.
Lid:
The lid is an important part of the ash-bin, used to close the ash-bin and prevent the smell from escaping. The lid of the ash-bin usually has specific color classifications, such as red, yellow, blue, green, etc., to distinguish different types of garbage.
Wheels:
To facilitate movement, foot-operated ash-bins are usually equipped with wheels. The material and size of the wheels may vary, such as rubber wheels, solid large wheels, etc. The choice of wheels should be based on the amount of garbage and the usage environment to ensure flexible movement and durability.
Axis:
The shaft is the key component that connects the trash can and the lid, ensuring that the lid can open and close smoothly. Depending on the amount of garbage and the usage environment, either a regular shaft or a solid shaft can be chosen. The solid shaft can also maintain its shape without bending even when subjected to uneven force, thus extending its service life.
Lock:
To prevent the ash-bin from being opened at will, some ash-bin may be equipped with a lock. The types of locks may include iron ash-bin keys, stainless steel fruit box triangular iron locks, etc.
Body: The body is a closed structure with a lid, preventing garbage from spilling out, and the lid is tightly sealed, and the body does not deform over time. In addition, the body of the pedal ash-bin is sturdy and durable, with a smooth surface that is easy to clean, and is suitable for public places such as city streets, landscaping, commercial buildings, factories, hospitals, schools, etc.
Handle:
The handle is an accessory used for carrying the ash-bin, usually installed on both sides of the ash-bin. The design of the handle should comply with ergonomics to ensure comfort and safety during handling.
Pin:
The pins are an accessory used to fix various components of the ash-bin, such as the lid and footrest device. The material and size of the pins should match the ash-bin to ensure the stability and durability of each component.
What are the features of Ash-Bin?
The ash-bin mould operates based on the principle of leverage and is opened or closed by the foot pedal. This design enables users to handle garbage conveniently even when holding items in their hands, reducing the chance of hand contact with the trash can and making it more hygienic. Ordinary trash cans usually do not have the foot-operated function and require manual lifting of the lid. When holding items in hand, this may not be very convenient.
Operation method: Foot-operated trash cans are usually equipped with foot-operating devices. The lid can be opened by stepping on the lever at the bottom, while ordinary trash cans may require manual lifting of the lid.
Materials: Foot-operated trash cans and ordinary trash cans can be made of various materials, but common materials include plastic (such as high-density polyethylene or polypropylene).
Function: The design of the foot-operated trash can makes it more suitable for situations where hands need to be kept clean. They usually have better sealing performance, which can reduce the emission of unpleasant odors. Ordinary trash cans may not adopt this design; they are usually simpler and have lower costs.
Designs For Product &. Mould
Why Choose EDM Graphite Electrode Processing For Ash-Bin Mould?
Electro-discharge machining (EDM) is a special processing method without cutting force. It uses the electro-corrosion phenomenon generated by the pulsed discharge between the tool electrode and the workpiece to remove the material of the workpiece, thereby achieving the purpose of processing the workpiece. In electro-discharge machining, graphite is widely used as electrode material due to its good conductivity and high thermal expansion coefficient. The advantages of graphite electrode processing lie in its high efficiency, high-quality processing capability, and low loss characteristics in rough machining. In addition, the production of graphite electrodes is relatively easy, has good mechanical processing performance, low cutting resistance, and is easy to chamfer, making it suitable for the production of complex-shaped electrodes.
Processing speed: The CNC processing speed of graphite electrodes is 3-5 times that of copper electrodes, and the precision processing speed is particularly outstanding.
Light weight: The weight of graphite is only 1/5 of that of copper, which helps to reduce the load of EDM and has obvious advantages in making large electrodes and integral public electrodes.
Small thermal expansion: The thermal expansion coefficient of graphite is small, and its deformation at high temperatures is minimal (about 1/3-1/5 of copper), which helps to ensure processing accuracy.
Low loss: The discharge loss of graphite is only 1/4 of that of copper, which can effectively reduce electrode loss and reduce material waste.
Easy reaming: The reaming characteristics of graphite electrodes make it more convenient to produce electrodes with complex shapes, which can better meet the fine processing requirements of the mold.
Low cost: Although the price of graphite electrodes may be higher than that of copper electrodes, due to their fast processing speed and low loss characteristics, the overall processing cost may be lower.
Why Is It Best For The Customer To Provide Samples Or Drawings For Ash-Bin Mould Design?
We have encountered many cases where the customers did not have actual samples or drawings of the ash-bin. Instead, they just randomly found a picture of a ash-bin on the internet and asked us for a quote. This approach has many drawbacks, which can lead to inaccurate mould designs provided to the customers. We need to communicate with the customers repeatedly to confirm the details. However, if the customers provide real samples or drawings of the ash-bin, everything will become much simpler.
Firstly, providing samples or drawings by the customers can ensure the accuracy of the ash-bin mould design. By referring to existing samples or drawings, we can better understand the customers' needs and requirements, avoiding misunderstandings or deviations. The developed moulds can not only meet the customers' needs but also reduce subsequent modifications and adjustments, thereby improving production efficiency.
Secondly, providing samples or drawings to the client can save time and costs. If the development team were to design the ash-bin mould from scratch, they would need to invest a significant amount of time and resources in research and experimentation. However, the samples or drawings provided by the client can directly guide the development process, shortening the development cycle and reducing unnecessary costs.
Furthermore, providing samples or drawings to customers can also enhance their enthusiasm and satisfaction. The samples or drawings provided by customers represent their expectations and requirements for the product. During the design and manufacturing process, the development team can fully consider the opinions and suggestions of the customers, thereby increasing their sense of participation and satisfaction.
Finally, providing samples or drawings to the client is also beneficial for establishing a good cooperative relationship. By having the client voluntarily provide samples or drawings, it demonstrates the client's trust and support for the cooperation, which is conducive to building trust and the foundation of cooperation between both parties, and laying a solid foundation for future cooperation.
Try-out of Ash-Bin Mould
Mould Components
Mould Steel
Hot Runner System
Standard Parts
Package &. Delivery
FAQ
>1. Are you a professional manufacturer of ash-bin mould?
Of course, we specialize in manufacturing industrial plastic dustbin mould and household trash can moulds. We have produced a total of over 500 sets of trash can moulds..
>2. Could you assist us in mass-producing ash-bin?
Yes, we have injection molding factories that can cooperate with us. These factories can assist customers without injection molding equipment in mass-producing ash-bin products..
>3. Will you assist us in ensuring the stable operation of the ash-bin mould later on?
Sure, if you encounter any problems, please feel free to contact us at any time. We will assist you in resolving the issues through video communication..
>4. Can moulds be customized to specific product requirements?
Yes, moulds can be customized to specific product requirements depending on the design and specifications of the project.
>5. What are some factors to consider when making our plastic moulds?
Some factors to consider when making plastic moulds include product design, plastic material selection, mould material selection, injection moulding machine capacity, cooling time, and mould maintenance requirements.
>6. What is the usual delivery time for your ash-bin mould?
The delivery time usually depends on factors such as the size of your ash-bin, the complexity of its structure, etc. For very large trash cans, the delivery time is usually no more than 90 days.
>7. What can be done to ensure the mould quality?
To ensure mould quality, proper design and engineering, high-quality materials, and strict quality control procedures should be employed during the entire process of making the mould.
>8. Will you provide spare parts for the fragile ash-bin mould?
When the ash-bin mould are shipped out, we will also provide some easily damaged mould accessories such as springs, pins, faucets and rubber rings..
>9. What are the benefits of making plastic injection moulds?
Some benefits of making plastic moulds include faster production times, lower costs per unit, high accuracy, and the ability to produce complex shapes and designs.
>10. Can our ash-bin mould be repaired and maintained?
Yes, it can be repaired and maintained to extend their lifespan. Regular maintenance can prevent breakdowns and ensure consistent quality.
Customers' Feedback
