1100Litre Wheelie Bin Mould

Introduction

1100Litre Wheelie Bin Mould can mold is a mold used to produce a large trash can with a capacity of 1100L. It is mainly used in plastic injection molding process. The plastic raw material is injected into the mold through the injection molding machine to produce a trash can with wheels.

 

Advantages

1. Mold design and planning
Confirm the product size (1360 x 1060 x 1370 mm) and weight (51.5 kg), as well as the structural requirements of the mold.

 

2. Mold material selection
P20 steel is used as the material for the cavity and core, and C45 steel is used for the mold frame.

 

3. Mold structure design
The mold adopts a single-cavity design, that is, there is only one molding cavity inside the mold, which is dedicated to the production of a 1100-liter wheeled trash can. The use of a hot runner system can improve production efficiency, ensure that the temperature of the plastic melt flows evenly, and avoid defects caused by uneven cooling.

 

4. Injection molding process settings
The mold is suitable for 3300T or 4000T injection molding machines, and the cycle time for each injection molding is 55 seconds.

 

5. Injection molding process
During the injection molding process, the molten high-density polyethylene (HDPE) raw material is evenly injected into the mold cavity through the hot runner system. The molded trash can is demolded after cooling to a suitable hardness in the mold.

 

How to maintain

1. Clean the mold regularly
After each production cycle, the inside of the mold, especially the cavity and core parts, should be cleaned regularly to prevent the accumulation of plastic residues.

 

2. Lubrication and maintenance
Regularly check and lubricate the moving parts of the mold (such as the ejection system and the mold clamping part) to reduce friction and avoid wear.

 

3. Check the parameters of the injection molding machine
Regularly check the key parts of the injection molding machine such as the nozzle and barrel to ensure that they are not blocked or damaged.

 

4. Mold storage
When not in use, the mold should be stored in a dry and ventilated place to avoid long-term exposure to a humid environment to prevent rust.

 

Mould name	1100Litre Wheelie Bin mould
Dustbin material	HDPE
Product Dimension	1360 x 1060 x 1370mm
Product weight	51.5kg
Mould material for cavity &. Core	P20
Mould base	C45
Mould cavity	1 cavity
Injection system	Hot runner
Cycle Time	55s'
Suitable injection machine	3300T or 4000T
Mould size	2385X1925X2500mm
Mould Weight	31400T
Mould lifetime	more than 300,000pcs
T1 Time	After design is finalized, 65 days

 

 

 

 

 

 

 

 

Mould Steel

Hot Runner System

Standard Parts

 

 

 

 

Plastic wheelie waste bins are indispensable facilities in our lives, and their existence facilitates the cleanliness and hygiene of communities, families and public places. In the production process of plastic wheelie bins, moulds play a crucial role. Therefore, the maintenance of plastic wheelie bin mould has an important role in maintaining the smooth operation and production efficiency of the 1100L bins production line.

First of all, regular maintenance of the plastic bin mould can effectively reduce the wear and corrosion of the mould during use. Due to the special properties of mould materials and the role of continuous high temperature and pressure, it is easy to cause damage to the surface of the mold, resulting in shortened mould life, reduced quality of the finished product, and even prone to serious accidents, affecting production efficiency. Therefore, regular maintenance of the mould, timely discovery and treatment of problems, can effectively extend the service life of the mould, improve production efficiency.

Secondly, maintaining the plastic trash can mold can improve the accuracy and stability of the mould. The manufacturing accuracy and stability of the mold are directly related to the quality and production efficiency of the finished product. Not only that, it will also have a series of effects on the production process, such as increased failure frequency and downtime of the machine, and increased costs. Therefore, the maintenance of the mold is essential, and only the maintenance of the mold can ensure the production capacity and quality of the plastic trash can.

Most importantly, the maintenance of the plastic 1100L bin mould can ensure the safety of the production process. With people's increasing concern and attention to environmental health, the garbage can has become an indispensable facility in people's lives, so the safety of the production of bins is particularly important. Regular maintenance of molds can not only prevent mold failure, damage, avoid accidents, but also improve the safety of the entire production process and ensure the safety of operators.
In short, regular maintenance of 1100Litre plastic wheelie bin mould is essential to ensure the quality and efficiency of plastic trash can production and ensure the safety of the production process. Only by maintaining the mould, can we ensure the continuous, stable and efficient execution of the production line, and provide the society with more standardized and better quality garbage classification and environmental health services.