Mould Specifications
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Mould name |
Restaurant stackable plastic chair mould for dinning |
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Product material |
HDPE, plastic |
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Product Size |
490X570X850mm |
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Product weight |
2.5kg |
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Mould material for cavity &. Core |
C45, P20, 718, 2738 |
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Mould base |
C45 |
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Injection system |
Hot runner open gates or valve gates |
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Suitable injection machine |
1500T |
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Mould size |
620x780x1050mm |
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Mould lifetime |
more than 300,000pcs |
Characteristics of Popular Restaurant Chairs
Firstly, the chair has a stylish and beautiful appearance. They are composed of various beautiful colors and designs, which can create a distinctive personalized style and fashionable atmosphere for restaurants. At the same time, the simple design of the plastic chair ensures that it does not interfere with other restaurant decoration elements, but rather serves as a backdrop.
Secondly, the chair is made of sturdy and durable materials. Despite the fragility of plastic, foreign production processes are highly advanced, using the latest technology to greatly enhance the strength of plastic chairs and withstand the pressure and damage of daily use.
Finally, plastic chairs are very flexible. Due to their lightweight and easy handling, they can be moved around the restaurant at any time to accommodate the restaurant's foot traffic and needs. In addition, they are also very easy to clean, simply wiping them to keep the restaurant clean and hygienic.
Design For Product &. Mould
What Issues Should Be Noted In The Design of Restaurant Chair Mould ?
Plastic chair molds are one of the essential tools in manufacturing plastic chairs, and their design quality directly affects production efficiency and product quality. Next, let's learn about the issues that need to be considered in the design of plastic chair molds.
1.Determine the best material: When designing plastic chair molds, it is necessary to choose the best material based on production requirements and special requirements. For example, some high-strength and wear-resistant materials can improve the service life and production efficiency of molds, while some high-precision materials can improve the accuracy and surface quality of products.
2.Consider manufacturing costs: When designing molds, it is necessary to consider manufacturing costs as much as possible. Because expensive molds not only increase production costs, but may also affect production efficiency and product quality. Therefore, it is necessary to determine the optimal design plan based on production requirements and budget.
3.Design a reasonable structure: When designing molds, it is necessary to choose a reasonable structure based on production requirements and product design. For example, key factors such as the internal structure and decomposition method of the mold, cooling water circuit, etc. need to be considered to ensure smooth production and controlled product quality.
4.Determine the optimal mold size: When designing the mold, it is also necessary to determine the optimal mold size based on production requirements and product dimensions. Larger molds can improve production efficiency, but they can also increase production costs. Therefore, a balance needs to be made based on the actual situation.
5. Increase mold durability: When designing molds, it is necessary to increase their durability as much as possible to avoid mold damage or other problems during the production process. For example, it is necessary to increase the hardening treatment and reduce wear of the mold to ensure its reliability and lifespan. In short, the design of plastic chair molds needs to comprehensively consider various factors such as production requirements, product design, and manufacturing costs to ensure smooth production and effective control of product quality.
The Restaurant Chair Mould Quality Control From Aoxu
1. Mould design control
Aoxu can provide product analysis and Mouldflow reports, will feedback to customers about the issue arising on the product drawing, such as the Thin thickness area, shrinkage mark, welting mark, Air vent, undercuts, gate location, gate type, etc. After the design is finished, we'll check on the Mould strength, part line, cooling system, interference area, Thin thickness area, etc. To be sure the drawing provided by Kelong is in excellent status for the longer mould life and work efficiency for customers.
2. Mould material control
Steel suppliers are requested to provide steel quality guarantee certificate and steel certificate, Aoxu will do steel inspection before acceptance.
3.Quality control of mold processing
According to the mold processing documents, we control the quality of key processes and manage project progress. We provide progress and quality reports to our clients every week. Mold technicians need to carefully inspect the appearance, cooling system, mold assembly, and process procedures of the mold according to Aoxu standards and customer standards.
4.Procurement and control of mold spare parts
We will focus on qualified spare parts to meet customers' requirements for standard part models, standard quality, and required procurement time.
5. Mold assembly control Physical processing will be carried out according to the established program files, and relevant inspections will be conducted to strictly check the matching between the core, cavity, insert, guide post, return pin, angle lifter, slider, top rod, cooling system, connector, etc.
6. Check the mold before shipment
Prepare documents before shipment, such as spare parts list, mold testing video, processing files, 2D/3D drawings. Of course, we will package and transport according to the customer's requirements, and provide safety protection for sea and air transportation.
Polishing Requirements For Plastic Restaurant Chair Mould
Polishing plastic restaurant chairs is an important task that can make the surface of the chair smooth, beautiful, and extend its service life. The following are the requirements for polishing plastic dinner chairs:
1. Clean the surface: Before polishing, it is necessary to ensure that the surface of the chair is clean. Clean the surface with warm water and detergent, then dry it with a clean cloth.
2. Choose the appropriate polishing agent: Choose a polishing agent suitable for plastic chairs for polishing. It is advisable to use a glossy polishing agent as much as possible, which can make the surface of the chair smoother.
3. Pre polishing test: Before the formal polishing process, a trial can be conducted to ensure that the polishing agent does not have a negative impact on the surface of the plastic chair. If the trial results meet the requirements, formal polishing can be carried out.
4. Polishing operation: When using polishing agent for polishing, it is necessary to use a soft cloth or polishing sponge to polish along the texture of the plastic chair. After polishing, dry the surface with a clean cloth.
5. Subsequent maintenance: After polishing the plastic chair, subsequent maintenance is required to extend the lifespan of the chair. It is recommended to regularly clean and polish plastic chairs, while avoiding the use of
harmful substances that can harm them.
Mould Try-out of Restaurant Chair Mould
Package &. Delivery
Mould Components
Mould Steel
Hot Runner System
Standard Parts
FAQ
Q: What is an injection molded restaurant chair mould?
A: Injection molded chair molds are tools used to produce plastic chairs by injecting plastic into the mold cavity.
Q: How to initiate a plastic dinner chair mold project?
A: Firstly, the customer needs to provide chair samples or 3D drawings. We will provide a mold quotation based on the product information provided by the customer. If the customer accepts, then we can start the project.
Q: What is the process of making plastic chair injection molds?
A: The process of manufacturing molds includes design engineering, machine programming, mold manufacturing, mold testing, and validation.
Q: Can molds be customized according to specific product requirements?
A: Yes, according to the design and specifications of the project, the mold can be customized according to specific product requirements.
Q: Will you provide DFM report and mold flow analysis for plastic restaurant chair molds?
A: Of course, if the client requires it, we will provide it to ensure that they have sufficient confidence in the project.
Q: How many sets of molds can you produce approximately every year?
A: We manufacture approximately 230 sets of molds on average each year.
Q: Will you provide a mold accuracy report?
A: Yes, in order to keep customers informed of the progress of mold processing, we will provide weekly mold processing reports, including photos and videos.
Q: How is your payment method arranged?
A: 30% deposit, 40% need to be paid after sending sample, 30% balance before mold delivery.
Q: What are the benefits of making plastic injection molds?
A: Some benefits of manufacturing plastic molds include faster production time, lower unit cost, high precision, and the ability to produce complex shapes and designs.
Q: Can our chair molds be repaired and maintained?
A: Yes, we will include the mold user manual and mold maintenance manual with the mold shipment to help customers produce quickly.
Customers' Feedback
