Chicken Transport Box Mould

Chicken Transport Box Mould

The Chicken Transport Box Mould is an essential tool for those in the poultry industry. It ensures that chickens are transported safely and securely, without the risk of injury or escape. The mould also helps to streamline the transport process, making it more efficient and cost-effective.
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Description
Technical Parameters

Introduction

Chicken Transport Box Mould is an industrial mold specially used for the production of chicken transport boxes. It mainly uses durable plastic materials such as high-density polyethylene (HDPE). The mold design includes precision processing of the cavity and core. It uses high-strength materials such as C45, P20, etc., which can withstand high pressure and high frequency of use.

 

Manufacturing process

1. Mold material selection
Choose cavity and core materials (C45, P20, 718, 2738). C45 is often used for the core part of the mold; P20 is often used for the mold base and cavity; 718 is suitable for high-strength injection molding; 2738 is used for parts in the injection mold that need to withstand higher pressure. The mold frame uses P20, which is usually used for the frame part of the mold. It has high processability and hardness and can withstand large operating loads.

 

2. Injection system
The hot runner injection system is applied to this mold to ensure that the plastic can flow evenly during the injection process.

 

3. Injection molding process
Since the product material is high-density polyethylene (HDPE), the mold is produced by injection molding, and the mold size is 980x760x550 mm.

 

Applications

1. Clean the mold regularly
Clean the mold after each production to prevent the accumulation of impurities such as plastic residues, oil, dust, etc. Use a soft brush and detergent to remove dirt on the mold surface, avoid scratching with hard objects, and for the hot runner system, ensure that the nozzle and runner are not blocked.

 

2. Lubricate the mold
Regularly lubricate the moving parts of the mold (such as sliders, cores, ejectors, etc.), use high-quality lubricants, and avoid using overly viscous oil.

 

3. Check
Regularly check the thermostat and heating elements of the hot runner system. The nozzle part is prone to plastic accumulation. Check the nozzle regularly to ensure that there is no blockage.

 

4. Check mold accessories
Regularly check the condition of the ejector and push rod to ensure that they can push the finished product smoothly to avoid the finished product from getting stuck, and check the wear of the cavity and core.

 

5. Avoid excessive use
Avoid excessive pressure and load when using a 650-ton injection molding machine.

 

6. Mold Storage
After using the mold, it should be stored in a dry and clean environment to avoid damage to the mold caused by moisture, dust and corrosive gases.

Mould Specifications

 

Mould name

Chicken Transport Box Mould

Product material

HDPE, plastic

Product Size

740x550x260mm

Product weight

4.35kg

Mould material for cavity &. Core

C45, P20, 718, 2738

Mould base

P20

Injection system

Hot runner

Suitable injection machine

650T

Mould size

980X760X550mm

Mould lifetime

More than 500,000pcs

 

What Kind of Steel For Chicken Transport Box Injection Moulds?

 

1

Design For Product &. Mould

 

2

 

Package &. Delivery

 

3

 

Mould Components

 

Mould Steel

7


Hot Runner System

6


Standard Parts

8

 

FAQ

 

Q: What is a chicken transport box injection mould?

A: A chicken transport box injection mould is a tool used to manufacture plastic chicken transport boxes. It is made by injecting melted plastic into a mould placed under high pressure. Once the plastic cools and solidifies, it is removed from the mould and trimmed to the desired shape.

Q: What materials are used to make chicken transport box injection moulds?

A: The materials used to make chicken transport box injection moulds depend on the requirements of the manufacturer. However, commonly used materials include P20, 718H, S136.

Q: What are the advantages of using a chicken transport box injection mould?

A: The use of chicken transport box injection moulds offers several advantages, including:
- High production rates
- Precise and consistent quality
- Reduced labour costs
- Reduced material waste
- Ability to create complex shapes and designs
- Less operating costs over time

Q: How long does it take to manufacture a chicken transport box injection mould?

A: The time it takes to manufacture a chicken transport box injection mould depends on several factors, including the complexity of the design, the specifications required, and the materials used. Generally, it takes 50-55days to manufacture a mould.

Q: Can chicken transport box injection moulds be customized to specific needs?

A: Yes, chicken transport box injection moulds can be customized to meet specific needs. The mould can be designed to accommodate a particular size or shape of the transport box, and various features can be included, such as handles, ventilation holes, and locking mechanisms.

Q: What quality standards should the chicken transport box injection moulds meet?

A: The chicken transport box injection moulds should meet the quality standards of the manufacturer, including durability, strength, and capacity to produce high-quality transport boxes. Additionally, it should comply with regulations regarding the use of food-grade materials.

Q: How long does a chicken transport box last?

A: The lifespan of a chicken transport box depends on the usage and maintenance. Proper care and use can extend the lifespan of a box for several years.
 
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