Nestable Crate Mould

 

Mould name	Heavy Duty Plastic Nestable Moving Crates
Product material	PP
Product Size	610X400X345mm
Product weight	3.26kg
Mould material for cavity &. Core	C45, P20, 718, 2738
Mould base	C45
Injection system	Hot runner open gates or valve gates
Suitable injection machine	1000T
Mould size	850x535x420mm
Mould lifetime	more than 300,000pcs

 

 

1.Durable - providing sturdy protection and security for all your products.

2.Stackable - capable of stacking these heavy-duty stacking and nesting containers in small spaces, it is an excellent solution to meet your transportation and plastic storage box needs.

3.Nestable - The ability to stack and nest empty plastic tote bags together when not in use can reduce wasted space. When vacant, up to 75% of valuable storage space can be saved

4.The shell is frosted, the label is pasted without any marks, the interior is smooth, and it is easy to clean

5.Portable handle design, more comfortable and convenient to carry.

6.The bottom anti slip design is more wear-resistant, increasing the friction between the bottom of the box to prevent slipping and ensure effective transmission.

 

Careful consideration is needed when choosing to use new or recycled materials for nestable crate . However, the choice of material depends on your needs and the desired effect you want to achieve.

New materials refer to unused plastics made from raw materials, while recycled materials refer to materials made from waste plastics that can be processed and reused for production.

The first consideration is the issue of cost. The cost of recycled materials is lower than that of new materials, and the use of recycled materials can also help reduce the production costs of enterprises. At the same time, using recycled materials can also help reduce the pollution and waste of waste plastics, which is in line with the concept of environmental protection.

The second consideration is the quality of the product. When mixing recycled and new materials, it is necessary to control a certain proportion to ensure the quality and stability of the product. If you are unsure, you should choose to use new materials.

It is worth mentioning that the application of recycled and new materials can cause changes in the appearance and structure of the product, so we also need to consider this factor. If the appearance of the product is important for market demand, then it is necessary to choose to use new materials to ensure the quality and reliability of the product

 

 

 

 

For nestable crate mould, the hot runner system is a very important part. It directly affects the quality and performance of plastic products. Therefore, choosing the appropriate hot runner is crucial for the production of turnover box molds. Next, let's learn how to choose the appropriate hot runner for turnover box molds.

Firstly, we need to choose the appropriate type of hot runner. Hot runner systems can be classified into various types based on their construction form and working principle, such as point type hot runners, line type hot runners, plate type hot runners, etc. When choosing the type of hot runner, factors such as the shape, size, and production requirements of the product need to be considered. Generally speaking, point type hot runners are suitable for making small products; Linear hot runner is suitable for making small and medium-sized products; Plate hot runner is suitable for producing large products. Therefore, it is necessary to choose the appropriate type of hot runner based on the actual situation.

Secondly, we need to choose the appropriate material for the hot runner. The material of the hot runner directly affects the service life of the hot runner system, as well as the quality and performance of the product. Generally speaking, hot runner materials can be divided into two types: metal materials and ceramic materials. When selecting hot runner materials, factors such as product manufacturing materials, production environment, and production cycle need to be considered. Generally speaking, metal hot runners are suitable for products with shorter production cycles and higher requirements; Ceramic hot runners are suitable for products with longer production cycles and higher requirements.

Finally, we need to choose a suitable hot runner control system. The hot runner control system can achieve real-time monitoring and adjustment of temperature, pressure and other parameters of the hot runner system. When choosing a hot runner control system, factors such as product manufacturing requirements, production cycle, and production efficiency need to be considered. Generally speaking, adopting advanced hot runner control systems can improve production efficiency, reduce scrap rates, and save labor costs and production time.

 

 

 

Processing nestable crate mould is a very important type of mold used to manufacture various types of turnover boxes. These molds play a crucial role in the production process and therefore require adherence to specific requirements. The following are some requirements that must be followed for processing turnover box molds:

1. High strength and durability: Processing nestable crate mould must have high strength and durability in order to maintain their shape and performance, while withstanding the forces of processing materials and use.

2. Accuracy: The mold must be manufactured with high precision and accurate dimensions. There are no minor dimensional errors to ensure a good fit between the nestable crate and the mould.

3. Easy to use: The mold should be designed in an easy-to-use form. This can include the contour of the mold, the position of the opening, and other design elements.

4. Easy to clean: The mold should have the characteristic of easy cleaning, so that users can easily clean and maintain it.

5. Stability: The processing nestable crate mould must have stability and anti swing ability to ensure that there will be no stability problems during the use of the mold.

6. Economy: The mold must consider economy to ensure its reasonable price and higher efficiency in the manufacturing process compared to other types of molds.

 

 

 

 

Mould Steel

Hot Runner System

Standard Parts

 

 

In order to ensure the service life of the mold and the quality of the product, correct maintenance and upkeep must be carried out

1, Cleaning and maintenance

During the production process using turnover box molds, it is necessary to clean the molds in a timely manner. Immediately clean with water and detergent after use, and do not use hard objects such as scales to scrub, in order to avoid damaging the surface of the mold. You can use specialized cleaning solution and soft brush to clean the mold, and then rinse it with clean water. Never continue to use the mold in residual stains, as this will accelerate the damage of the mold.

2, Anti corrosion and rust removal

Before and after the operation of turnover box molds, rust removal and anti-corrosion treatment should be carried out on the molds in a timely manner to ensure their long-term service life. Rust remover or rust proof oil can be used for treatment, but these treatment agents must be consistent with the mold material, otherwise they will cause corrosion to the mold. After use, it is necessary to cover and store the mold to avoid exposure to humid environments.

3, Keep dry

When storing molds, they must be kept dry to avoid moisture or contact with water. Strengthening the mold can be used to increase its stability and avoid deformation or damage.

4, Lubrication maintenance

After a period of use, the turnover box mold will experience wear and friction, so lubrication and maintenance must be carried out to ensure the normal use of the mold. Before using lubricant, the mold must be cleaned to remove stains. The lubricant used for the mold should match the material of the mold, otherwise it may cause damage to the mold.

5, Correct operation

Proper operation can greatly extend the lifespan of the mold. When using molds, it is necessary to pay attention to the production environment, avoid acidic and alkaline environments, and avoid temperatures that are too high or too low, which can reduce the service life of the mold. When using molds, it is important to follow the correct operating procedures and use them with standardized actions in order to maximize their practical value