Modern Chair Mould

Modern Chair Mould

High-quality new style modern plastic chair Mould, the product is hollow-carved designed and easy-stacking.
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Description
Technical Parameters

Introduction

Modern Chair Mould is a high-precision tool specially designed for producing plastic chair parts, mainly suitable for injection molding of polypropylene (PP) materials. The product size of this mold is 590x580x750 mm and the weight is 4.5 kg.

 

Production process

Injection molding process
This mold uses a cold runner injection system, that is, the cold runner is used to guide the molten plastic into the mold cavity during the injection molding process. A 1200-ton injection molding machine is used, which is suitable for large-scale production. The mold is mainly made of plastic (PP material).

 

Mold material selection
45, P20, 718, and 2738 are commonly used mold steel materials with good wear resistance. The mold frame part uses P20, which has good processing performance and heat treatment performance.

 

Mold design
The design of the mold is usually accurately designed using computer-aided design (CAD) software, processed by computer numerical control (CNC) equipment, and heat treatment technology is used to improve the hardness and wear resistance of the mold.

 

Cooling system design
Equipped with an efficient cooling system to ensure temperature control during plastic molding and avoid warping or product quality problems caused by temperature difference.

 

Mold debugging
After the mold is manufactured, the injection molding machine and the mold are debugged to ensure the matching accuracy of the mold cavity and core to avoid defects or defective products.

 

How to maintain

1. Daily cleaning
After each production, the mold must be thoroughly cleaned, especially the cold runner and injection port, to avoid the accumulation of plastic residues and affect subsequent production.

 

2. Lubrication and oil maintenance
Regularly check and add lubricating oil to the moving parts of the mold (such as guide columns, sliders, etc.). The cold runner system also needs to be cleaned and lubricated regularly to ensure that the molten plastic can flow smoothly and avoid blockage or poor molding.

 

3. Temperature control system maintenance
Regularly check the cooling water pipes and cooling channels to ensure that there are no blockages or leaks. If the cooling effect is found to be poor, it should be cleaned or replaced.

 

4. Repair and replacement
Injection ports, cooling pipes and other easily worn parts need to be checked regularly, and should be replaced in time if they are severely worn.

 

5. Mold storage
Store the mold in a dry and temperature-appropriate environment, and avoid exposure to high humidity or places with large temperature differences to reduce the risk of deformation and rust.

 

Mould Specifications

 

Mould name

Modern Chair Mould

Chair material

PP, plastic

Product Size

590x580x750mm

Product weight

4.5kg

Mould material for cavity &. Core

C45, P20, 718, 2738

Mould base

P20

Injection system

Cold runner

Suitable injection machine

1200T

Mould size

1050X1050X1160mm

Mould lifetime

more than 500,000pcs

 

Application of Modern Chair

 

1

 
Design For Product &. Mould

 

2

 

Package &. Delivery

 

3

 

Mould Components

 

Mould Steel

7


Hot Runner System

6


Standard Parts

6

 

FAQ

 

Q: What needs to be provided for a precision mold quote?

A: Usually you need to provide 2D drawings and 3D drawings to us for faster mold quotation and manufacturing. Supported 2D drawing formats are: PDF, DWG, CAD, DXF, DLG, etc. Supported formats for 3D drawings are: STP, IGS, etc.

Q: We don't have product drawings, only samples, can you process them?

A: We offer sample processing, but providing 2D or 3D drawings will allow us to understand your needs more accurately and quote faster.

Q: What is the advantage of injection moulding over other manufacturing processes?

A: Injection moulding has several advantages over other manufacturing processes, including high production rates, high precision and accuracy, and the ability to produce complex shapes and geometries.

Q: Can custom designs be created with injection moulding?

A: Yes, custom designs can be easily created with injection moulding. The mould can be designed to create any shape or pattern desired.

Q: What is the lead time for injection moulding production?

A: The lead time for injection moulding production depends on the complexity of the design and the quantity needed. Typically, production can take from 45 to 50 days.

Q: What steps do you take to ensure quality control in injection moulding production?

A: We have a comprehensive quality control system in place that includes regular inspections and testing of the moulds and finished products to ensure they meet our high standards of quality and performance.
Customers' Feedback

 

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